Inventory & Stock Management
Multi-Warehouse & Batch Traceability
Maintain 99.9% inventory accuracy across manufacturing plants, regional hubs, and CFA depots. We deploy multi-location bin mapping, QR/barcode batch & lot tracking, mobile cycle count audits, and dynamic safety stock alerts.
Core Inventory & Stock Deliverables
End-to-end capabilities delivering total stock visibility, rapid bin-picking, and batch-level quality accountability.
Multi-Warehouse & Bin Allocation
Granular hierarchy supporting plant warehouses, regional hubs, transit stock, and aisle-rack-bin slotting logic.
- Aisle-Rack-Bin Slotting Rules
- Inter-Depot Stock Transfer Notes (STN)
Batch, Lot & Serial Traceability
Complete forward & backward genealogy tracking by batch/serial, automated FIFO/FEFO picking, and expiry protection.
- Automated FIFO / FEFO Rules
- Forward & Backward Batch Recall
Mobile Cycle Counting & Audits
Barcode-enabled handheld PDA & mobile audit app for perpetual cycle counts, variance logging, and discrepancy sign-offs.
- Perpetual Cycle Counting
- Barcode PDA / Smartphone App
Safety Stock & Dead Inventory
AI-driven reorder level (ROL) calculations, non-moving/dead stock alerts, and working capital carrying cost optimizations.
- Dynamic Safety Stock Thresholds
- Dead / Slow-Moving Capital Alerts
The 4–6 Week Inventory Modernization Roadmap
A proven sprint taking warehouse operations from stock ledger discrepancies to 99.9% real-time visibility.
Topology & Barcode Schema
Mapping warehouse zones, aisles, and bin racks; defining QR/barcode labelling standards and ERP inventory sync.
- Bin location barcode schema
- ERP stock ledger connector
Mobile App & Batch Engine
Deploying the handheld barcode scanner app, FIFO/FEFO reservation engine, and real-time STN transfer workflows.
- Handheld scanner app deployment
- Automated FIFO allocation rules
Cycle Count Pilot & Go-Live
Running physical stock audit validation, training warehouse floor operators, and cutting over to live production.
- Pilot warehouse stock validation
- Warehouse operator & supervisor training
Senior Warehouse & Inventory Specialists
Engineers with deep operational experience in plant logistics, barcode systems, and ERP inventory synchronization.
Lead WMS Systems Architect
Architects multi-depot stock topologies, real-time inventory locking protocols, and two-way ERP stock sync.
Barcode & Scanner App Specialist
Builds high-performance barcode scanning engines for Zebra/Honeywell PDAs and Android smartphones for rapid audit counts.
Stock Audit & Safety Stock Lead
Designs automated reorder point (ROP) calculations, dead-stock liquidation recommendations, and variance reconciliation workflows.